Vibratory Metal Polishing Machine
The machine vibrates causing the contents to move in a circular motion and the media to grind against the part to get the desired finish. This process is used for both very small and very large workpieces with either simple or very complex shapes.
Metal Parts Polishing Machine With Lid
Metal parts polishing machine with Lid is specially equipped with the soundproof cover for the machine, can reduse noise in operating. Metal parts polishing machine with lid in high quality with CE and ISO certification.
Vibratory Polishing Machine With Sound Cover
Vibratory polishing machine with sound cover is specially equipped with the soundproof cover for the machine, can reduse noise in operating. Adoption of vibratory locus theory of 3-dimensional curve, it makes work part and medias interactively mass finished.
Car Alloy Wheel Polishing Machine
The car alloy wheel polishing machine is designed for wheel smoothing and polishing. This machine can also be used for old wheel refurbishing and cleaning.
Wheel polishing machine the surface finishing machine is specially designed for car wheel surface deburring, refurbishing, polishing. The application including alumina wheels, motorcycle wheels, car wheels as well as huge truck wheels.
Tub Type Vibratory Finishing Machines ForAutomotive Parts
Tub type vibratory finishing machines for automotive parts are suitable for processing medium and large sized sensitive components, for deburring,chamferring, polishing, cleaning, bringtening, radiusing, descaling , smoothing all kinds of metal, plastic parts and ceramic or marble stones.
40L Mass Finishing Centrifugal Barrel Finishing Machine
Centrifugal barrel machine finishing system is the most efficient barrel tumbling equipment. With the compact design and small footprint, they feature 4 small, removable barrels.
Surface Vibratory Tumbling Polisher Mass Finishing Equipment
Our vibratory polishing machines are suitable for deburring and metal polishing of aluminum, brass, copper, stainless steel, and iron workpieces such as machined parts, injection molding parts, stamping parts, and die casting parts.
Vibratory Polishing Machine, Vibratory Tumbler
The vibration causes the tumbling media and workpieces to rub against each other, resulting in a polished look. Vibratory deburring is one of the most cost-effective mass finishing processes as it requires minimal or no labor.
What is Magnetic Surface Polishing Machine
Magnetic surface polishing machine is a tool that is used to smooth and polish the surface of a metal object. This is done by using a series of magnetic fields to manipulate small abrasive particles suspended in a liquid solution. The abrasive particles are attracted to the surface of the metal object by the magnetic fields, and as they are moved around by the fields, they remove small amounts of material from the surface, creating a smooth, polished finish.
Benefits of Magnetic Surface Polishing Machine
Efficiency
Magnetic surface polishing machines are more efficient than traditional methods of deburring and polishing, such as hand deburring or tumbling. This is because they can deburr and polish many parts in a short amount of time.
Versatility
Magnetic surface polishing machines can be used to deburr and polish a wide variety of metal parts, including small, intricate parts. This makes them a versatile tool for a variety of manufacturing and metalworking applications.
Quality
Magnetic surface polishing machines can produce a high-quality finish that is consistent from part to part. This is because the process is controlled by the magnetic field, which ensures that all the parts are deburred and polished in the same way.
Environmentally friendly
Magnetic surface polishing machines are environmentally friendly, as they do not require so much use of harsh chemicals. This makes them an excellent choice for manufacturers who are looking for a sustainable way to deburr and polish their metal parts.
How Does a Magnetic Surface Polishing Machine Work?
A magnetic surface polishing machine works by suspending small metallic media, such as stainless steel balls or stainless steel pins, in a liquid and then using a magnetic field to align and move the particles around the surface of the metal being polished. The machine typically has a spinning drum or wheel that contains the liquid and media, and a powerful magnetic field is applied to the drum or wheel.
As the drum or wheel spins, the magnetic field causes the particles to align and move in a specific pattern, which can be adjusted to achieve the desired level of smoothing and polishing. The magnetic media is rotaryed by the magnetic field of the spinning drum or wheel, and collided with the metal surface, removing small amounts of material and smoothing out imperfections.
What is Weight capacity of a Magnetic Surface Polishing Machine?
Magnetic surface polishing machines are made in different sizes, and you can use the small machine to finish almost 1.3 kilograms of metal pieces. The industrial magnetic surface polishing machines are large, and you can use them to finish or deburr the metal parts of weight as high as 12 kilograms.
Types of Magnetic Surface Polishing Machine
On-table Magnetic Surface Polishing Machine
An on-table magnetic surface polishing machine is a compact, bench-top machine that is designed for use in small-scale metalworking and manufacturing operations. These machines typically have a small drum that contains the media and workpiece, and a magnetic field is applied to the drum. They are designed to handle small to medium-sized parts such as jewelry, and medical precise parts. They are usually less expensive than large on-floor magnetic finishing machines and are also easier to set up and operate.
On-Floor Magnetic Surface Polishing Machine
An on-floor magnetic surface polishing machine is a larger, industrial-scale machine that is designed for use in large-scale metalworking and manufacturing operations. These machines typically have a larger working chamber that contains the media and workpiece, and a more powerful magnetic field is applied to the chamber. They are designed to handle large and precise parts and can be used for a variety of finishing tasks such as deburring, polishing, and cleaning. They are usually more expensive than small on-table magnetic finishing machines and require more space to operate. They are also more suitable for high-volume production runs.
Application of Magnetic Surface Polishing Machine
Jewelry industry
Magnetic surface polishing machine can be used for gold, platinum and other precious metal jewelry polishing, improve the gloss and texture of jewelry. Compared with traditional polishing methods, magnetic polishing machine has higher polishing efficiency and better gloss.
Electronic industry
Magnetic surface polishing machine for precious metal wires, connectors and other electronic components of the surface treatment, improve its conductivity and oxidation resistance.
Medical devices
Magnetic surface polishing machine can be used for the polishing of precious metal parts in medical devices to improve the service life and biocompatibility of the devices.
Watchmaking
Magnetic surface polishing machines are employed in the watchmaking industry to polish small and intricate watch components, such as gears, bezels, and cases. The machines ensure a smooth and reflective finish, enhancing the aesthetic appeal of luxury watches.
Aerospace Industry
The aerospace industry uses magnetic surface polishing machines to finish small, precision components used in aircraft and spacecraft. These machines help achieve the required surface smoothness and accuracy, which are critical for the performance and reliability of aerospace parts.
Factors to Consider When Selecting Magnetic Surface Polishing Machine
Type of Metal
Different metals have different properties and may require different types of machines or polishing methods. Be sure to choose a machine that is compatible with the type of metal you will be working with.
Size of the Parts
Consider the size and shape of the parts you need to polish. Ensure the machine can accommodate your parts and deliver uniform polishing, especially if the parts have complex geometries or intricate details.
Level of Finish
Different machines can produce different levels of finish, from fine to coarse. Determine the level of finish you need and choose a machine that can achieve it.
Production Volume
Consider the production volume, if you have a high volume of parts to polish, you might need a machine that can handle higher volumes and has a quick turnaround time.
Polishing Speed
The speed of the machine's magnetic field affects the polishing process. Machines with adjustable speed settings allow you to control the intensity of the polishing action, which is essential for handling parts with varying sensitivity to abrasion.
Cost and Maintenance
According to production demand and budget, select the equipment model that meets the requirements. At the same time, it is also necessary to consider the maintenance cost of the equipment and the replacement cost of wearing parts, so as to maintain and maintain the equipment.
What Polishing Media Does a Magnetic Surface Polishing Machine Use?
Magnetic surface polishing machines usually use stainless steel pins. It is because stainless steel is an alloy of iron, carbon, and chromium. But, not all stainless steel is magnetic. Stainless steel is magnetic because there is chromium in it. However, if stainless steel has both chromium and nickel in it, it becomes non-magnetic.
Therefore, make sure you have the correct stainless steel media for your tumble polishing needs. We use pins as media because of their flexible properties. Pins can reach the smallest of cavities and areas. For example, brass cases polish best with pins. It is because these cases have small holes that only pins can reach.
This is why magnetic machines and magnetic pins are such a good fit. You can also reuse stainless steel media. You can keep using it until it's not abrasive anymore. Stainless steel is great for polishing as well as manufacturing.
The Use of Magnetic Surface Polishing Machine in the Process of Common Problems and Solutions
After the workpiece is polished, the surface quality does not meet the requirements, there are scratches, unevenness and other problems. Check the wear of the polishing disk, such as serious wear, should be replaced in time with a new polishing disk; Adjust the concentration of polishing liquid and polishing speed to achieve the best polishing effect; Check the clamping method of the workpiece to ensure that the workpiece is stable in the polishing process and avoid vibration; Regularly clean the polishing disk and workpiece surface dirt, keep the polishing surface clean.
Magnetic surface polishing machine in operation, the noise exceeds the prescribed range, affecting the production environment. Check the fastening of each part of the equipment, if it is loose, it should be fastened in time; Check the bearing wear of the magnetic motor, if the wear is serious, the bearing should be replaced in time; Adjust the working position of the equipment to avoid friction between the equipment and other equipment or objects such as walls; Regular maintenance and repair of the equipment to ensure smooth operation.
Magnetic surface polishing machine in the running process, polishing speed fast and slow, affecting the polishing effect. Check the power line of the magnetic motor to ensure that the power supply is stable; Check the transmission belt of the magnetic motor for wear and tear, such as serious wear and tear, the transmission belt should be replaced in time; Adjust the speed controller of the magnetic motor to ensure stable polishing speed; Regular maintenance of the magnetic motor to keep the motor running well.
Workpiece in the polishing process, the surface produces burn marks, affecting product quality. Check the temperature of the polishing solution, if the temperature is too high, the temperature of the polishing solution should be reduced; Adjust the polishing speed and pressure to avoid excessive friction on the surface of the workpiece; Regularly replace the polishing fluid, keep the polishing fluid clean and good lubricating properties; Strengthen the cooling measures of the workpiece to reduce the temperature of the workpiece surface.
How to Maintain Magnetic Surface Polishing Machine
Regular cleaning
Make sure to clean the magnetic surface polishing machine regularly, including the drum, the media, and the workpiece. This will help to prevent the buildup of dirt and debris, which can affect the performance of the machine.
Check for wear and tear
Inspect the magnetic surface polishing machine for wear and tear, including the drum, the media, and the workpiece. Worn-out magnets can reduce the machine's effectiveness in holding and polishing parts. Replace any worn or damaged parts as needed.
Check the magnetic field
Check the strength of the magnetic field on the magnetic surface polishing machine to ensure it is at the correct level. A weak magnetic field can affect the performance of the machine and the quality of the finished parts.
Lubricate
Lubricate the machine's moving parts, such as bearings and rotating components, according to the manufacturer's guidelines. Proper lubrication reduces friction, prevents wear, and extends the machine's lifespan.
Check the media
Check the media and make sure it is still in good condition and adequate. Over time, the media may wear out or lose its effectiveness. Replenish or replace if needed.
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